Dimple Plate integrated in thermal processes

Thermodynamically optimal dimple plate channel design applied to the application process

Thermodynamically optimal dimple plate channel design applied to the application process

Dimple Plate Fluid mechanics

The felxible design of each dimple plate allows tempering of products during other process steps. In conclusion our daily business applies the optimization of flow pathes inside and outside of the custom-made dimple plate. Heat Exchange surfaces are calculated due to each process application individually. Above all, we focus on applied thermal processes in order to extend the normal standard. Subsequently, all of them are designed and tuned to the optimum transition of the heat flow rate by minimal pressure loss. A dimple plate fulfills a better mechanical resistance according thermal cycling.

Electropolished dimple plate surface treatment for better cleaning

Electropolished dimple plate surface treatment for better cleaning

Single and double embossed dimple plate

Any individual dimple plate specified, may be a single or double embossed dimple plate  or a single embossed laser-welded dimple jacket tank wall. All embossed plates consist of two stainless or mild steel plates. Mainly laser-welded together, but could be aswell resistance welded togehter. At the end of the wedling process, they are expanded until the desired and calculated channel height. The channel height describes the maximum space between the two welded together plates.

Favourable temperature differences directed towards process media, result in a much better efficiency compared to compact external heat exchangers. Consequently, our know-how integrates into all products in whatever industry or project case specified and offered. The decisive factor is the sum of many individual details of the production engineering design, which generally enables us to achieve the estimated customer benefit. The costs and the economic efficiency of heat exchangers (Author is Head of our R&D department) are in the foreground.

Dimple plate Channel guide option

Dimple plate Channel guide option

Laserwelded Dimple plate and used materials

A laser or seam rolled welded dimple plate is an integral and industrial part of a cooled or heated manufacturing process. Decisive for the welding of a dimple plate is a laser welding or roll seam welding method. After all, the integration of the market leader Trumpf GmbH + Co. KG is a main component of our laserwelding process. For decades Trumpf GmbH + Co. KG sets THE standards in laser welding technology. Of course this is a high guarantee for the extraordinary welding quality of our manufactured dimple plate.

Even though laser welding technology is the most modern production method for dimple plate heat exchangers, there are many applications in which resistance welding offers technical and qualitative advantages.

In general, materials used, are stainless steels as to be AISI 304 up to titanium.  Stainless steel’s low thermal conductivity is partially counteracted with the ability to design thinner walls, because of its high strength and corrosion resistance. However carbon steel in the process fields, is mostly selected due to higher thermal conductivity.

Dimple plates in today’s worldwide industries

Hence projects of various branches in many different industries worldwide, start with an individual consultation. Decisive for the success of the project, is the professional exchange about the details and requirements of the project. Of course, this always happens in close cooperation with the user in order to work out his optimal solution. Conciliatory tempering of foods, carrier platforms for drying or frying, vibration transport channels. Generally , the process and design execution is absolutely flexible. In focus is a very homogeneous temperature gradient, product-gentle and conciliatory tempering of products in general using liquids, refrigerant or steam as internal plate media.

Electropolished pillow plate pharmaceutical radiators

Electropolished double embossed plate for pharmaceutical radiators

Core business of a dimple plate

Furthermore precise analysis is the main target of offering a tailored solution of a thermo plate to customer needs. They are basically designed and thought out advantageous. Above all, our aim is to support our customers in the planning, calculation and integration of the specified and offered thermo plate product. Of course, this is summarized in each case on the product efficiency and reliability of the particular application. Consequently, there are no interfaces and associated risks for our customers.

Behind all these solutions are our employees with their expertise in process engineering and extensive experience. Finally Heat Transfer Technology AG targets with optimized thermodynamic calculations the highest product efficiency in the customer’s application. Almost all areas of application are varied, but the solution approached is subject to the decades of experience and know-how in fluid mechanics. It mainly results in optimized flow pathes inside and outside of custom-made single or double embossed dimple plates or dimple plate heat exchanger systems today and into the future.

Customer questions and use cases for thermal process technology:

Cooling and heat recovery?

In the case of cooling polluted liquids in the process of heat recovery or the use of a heat pump, we recommend an open, accessible at any time generating ice water unit, … Read More

We have always assimilated engineering science and thermodynamics optimally in the various manufacturing processes.

Thermodynamicists,mechanical engineers and welding engineers define the dimensioning, design and construction of customised heat exchanger panels and systems in materials ranging from mild and austenitic steels through to titanium, and ensure successful distribution of their work worldwide.

In doing so they fall back on production engineering expertise and calculations developed in the course of the past hundred years that are still being continuously optimised in an ongoing process.

In the perception of our customers, the Buco product stands for:

  • Technical and process-oriented consulting
  • Thermodynamic efficiency
  • Quality and longevity

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